Metalmite Has a New Director of Operations

Metalmite is proud and excited to announce that we have a new Director of Operations, Joe Penzien! Joe has worked with Metalmite for the past few years as both a supplier and as a customer.  He brings to the table a wealth of knowledge from hands-on experience on the shop floor, developed from a solid background as an accomplished CNC programmer and machinist on 5 axis and 9 axis mill-turn equipment. Joe has over 20 years of experience working with large and small manufacturing companies; … [Read more...]

Metalmite has a new Vice President

Metalmite is proud and excited to announce that we have a new Vice President, Patrick Davidson. Patrick is not entirely new to us as he has been a customer of ours for over 14 years. He will be working side by side with Tom to help grow the business and take us to new heights! The team has been very welcoming and Patrick has already had a few weeks to get his feet wet by getting involved with some customers. Patrick is an innovative and transformational strategic operations and process … [Read more...]

CNC Grinding and Beyond

CNC grinding is still not as common as we thought it would be by now. We are one of the few machine shops that owns a CNC grinder and uses it daily. We do outside work as well, but predominately it is for our own use. We selected the Toyoda Select G for it's 40 inches of travel and it's ability to grind radii and angles at the same time.       Metalmite uses CNC Grinding to save time and money for finish parts. Our CNC Grinder averaged four minutes per part for the … [Read more...]

CNC Programming- CNC Grinding and More

In 2012 we purchased our first CNC Grinder. In the first year we ground more than 10,000 parts and averaged less than 4 minutes a piece. The accuracy increased tremendously when we allowed the machine to line up the next operation. As you can see from the photo attached, the programming is done at the machine with the conversational control. We have been really happy with the results and our customers have been more than thrilled with the faster deliveries and reduced cost from less runtime. … [Read more...]

6 Axis Turning and Milling- Multi-Tool-Machining (MTM)

In 2004 when we purchased our first multi-tool machine, or MTM, it opened the doors to a whole new world of machining.  Customers were able to see the immediate cost savings when we only had one setup to make a complicated part for them.  The accuracy increased tremendously when we allowed the machine to line up the next operation.  As you can see from the photo attached, parts went from simple to complex in one machine with several operations being coordinated at one time. To have the ability … [Read more...]

High-speed milling and More at Metalmite

Many times people ask what size parts we machine here at Metalmite.  Knowing that we do a lot of 5 axis machining as well as 6 axis turning & milling, they wonder if we make large or small parts.  It is difficult to answer this question because people tend to hear what they want to hear.  If we say yes to everything they just think we are bragging.  The parts in the picture attached to this post are small enough to put a 100 piece in the palm or your hand.  It is hardened stainless steel and … [Read more...]

No Thread Left Behind!

We were manufacturing a shaft for a customer that was made from 1050 steel and was hardened to 60 Rockwell C and needed to have a thread put on after. This particular thread had a milled keyway through the middle of it as well. We typically send this kind of part out for thread grinding as a last operation. Our CNC turning manager asked if he could contact Sandvik Corporation to see about hard threading (as opposed to hard turning) these parts while finishing his other operations in the lathe. … [Read more...]

5 Axis Machining at Metalmite

Machining on our new Mori Seiki NMV 5000 DCG helps reduce, and in some cases even eliminate, most NON-Value added activities. Such as, the total number of setups needed is reduced, the number of separate operations is reduced, fixtures and fixturing is reduced and the need for secondary (off-line) work is reduced. To our customers the bottom-line is, your parts faster, better, cheaper. 5 Axis Machining   Metalmite offers a full line or five axis … [Read more...]

Time to Shift Gears with Metalmite

We get asked a lot to machine gears for people. We do both internal and external gears, as shown in this photo. We make the parts in house and have the gears cut by one of trusted vendors. We are currently cutting some gears in house using polygonal turning options on our CNC machinery. We have also cut teeth using our Wire EDM. This is a science that must be handled delicately in order to ensure accuracy. We also get involved with highly accurate spline grinding of both standard and helical … [Read more...]