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Metalmite – Machine Shop Service Blog

World Class Quality, Service and Delivery at the right price!

About Us

Welcome to our Blog! As a full-service machine shop we manufacture, modify, and repair prototype and production parts for a wide variety of clients. What makes us different? For the past 41 years we have pursued manufacturing perfection with a precise mix of quality, service, delivery and price!

Steel Prices on the Rise

We have been told by every supplier in the last month that steel prices are on the rise again. I tend to wonder why in the midst of the worse economy in my lifetime they feel it is necessary to raise prices. So we did a little research into what is behind the steel price hike. Turns out that “steel production declined about 5% in February from January. And it declined across the board in China, other developing countries and the developed world. The appearance of decline January to February is caused by the upward restatement of January’s data. The good news is that the growth from December to January is now much stronger than I stated in the last steel production bulletin – rising from 1.8% December to January to a restated 6.1%. And contrary to the developed world growing substantially faster than the developing world as I stated then, China grew 10% from December to January and the developing world as a whole grew at 6%.” (2010, www.nerdsofsteel.com) So, to sum up, they decreased the production of steel because less people were buying in January 2010, then more people started buying in Febraury and March, now there is a shortage and the prices will rise again.  Seems simple enough, but somehow the prices never dip back down too much.Metalmite- Steel Prices Rise We will work hard to keep the CNC Machining prices low, but you will have to fight like the rest of us about your alloy, stainless, and mild steel prices.

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13.Apr.10 Uncategorized Comments (0)

Leadership is taught by Example!

Recently Amazon.com had removed all of the books from their Kindle store in order to fix a problem they had, the problem was that they did not tell anyone or warn them. This was the response by the CEO after they were trashed by the media and their customers.

Jeff Bezos, Amazon’s CEO:

This is an apology for the way we previously handled illegally sold copies of 1984 and other novels on Kindle. Our “solution” to the problem was stupid, thoughtless, and painfully out of line with our principles. It is wholly self-inflicted, and we deserve the criticism we’ve received. We will use the scar tissue from this painful mistake to help make better decisions going forward, ones that match our mission.

That is the leadership we should see in more companies and in Government today! Take the heat and expect your employee’s to do the same thing when it is there fault. Metalmite has always run on this principle and I wish more companies were as well.

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11.Mar.10 Uncategorized Comments (0)

Family Warfighter

In 2008 our President and Founder, Michael Gendich Sr, had his oldest grandson, Roland Gendich, enlist in the US Army and serve in the war effort in the Middle East. Roland returned safely after a one year tour in Iraq. We all had the pleasure of attending his wedding to his high school sweetheart in October of 2009. Roland is currently on active duty in Alaska. He is awaiting word to find out if he will be needed again in the effort against Afghanistan. Please join Metalmite in our prayers for him and all our troops as they bravely protect our country and each of us everyday!

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09.Mar.10 Uncategorized Comments (0)

Medical Machining and Metalmite

Metalmite has been looking into the medical machining field for some time now. CNC machining is the process used to manufacture different types of medical tools such as scissors, clamps, surgical knives, syringes, and others. Medical instruments manufacturing uses advanced machining processes that help in producing precision medical tools and equipment required in the medical industry.

Medical machining involves the machining of metal parts, which are extremely intricate and are mainly made from special alloys, stainless, or titanium. Different techniques used in medical machining include 5 axis milling, 6 axis machining, wire edm, and electro etching. Chemical etching machining process is mainly used for producing typical precision medical parts. The medical industry has very strict guidelines and regulations for how clean the environment must be as well as quality documentation. Many of the medical products must first be proven out with a working prototype and then followed up with the small volume production run. This is where Metalmite is able to excel on both sides of the spectrum.

  The need for medical machining ranges from contract precision manufacturing of implants and surgical instruments
to cardio/neuro stimulation, orthopedic, interventional, and drug delivery. As well as Prototyping leading to volume production and cleanroom, packaging, and labeling requirements. The minimum quality rating are ISO 13485 and ISO 9001 registered firms.

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08.Mar.10 5-Axis Machining, 6 Axis Turning & Milling, General News, High-Speed Milling, cnc manufacturing Comments (0)

Windmill Power and CNC Machining

Metalmite has been looking into opportunities to machine alternative energy devices. The most popular device today appears to be the windmill. Recently a large manufacturing house discussed the need for more precision CNC machining houses to get involved.
The advanced CNC Machining procedures and 5 axis milling reduces the machining and finishing time spent on large parts, such as turbine blades. The modern machine shop must support a variety of tasks such as scanning, measuring and inspection, and cutting. Tools include spray heads, water-jet cutters, chopper guns, and finishing tools. Metalmite has the ability to get these processes done either in house or at approved sources.

  The real question is where is this alternative energy push taking us?  We’re constantly hearing reports of  plans to build mammoth solar, wind, and geothermal installations. But in the end, will our increasing reliance on alternative energy even put a dent in overall power use? That’s the question consulting firm Black & Veatch endeavored to answer recently. What the firm found is not all that surprising: the United States’ primary source of electricity in 2034 will be natural gas–the least polluting fossil fuel, but a fossil fuel nonetheless.

    There is some good news, however. Coal-fired plants will make up just 23% of the mix, and renewables will grow from 54,000 megawatts to 165,000 megawatts, or 13% of overall power production. The switch to increased renewables won’t be enough to reach Obama’s goal of cutting greenhouse gas emissions by 80% by 2050, but the President’s growing focus on nuclear power could help bridge the gap. But do we have enough natural gas to keep our power pumping? (Fast Company, 2010)

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05.Mar.10 General News, cnc manufacturing Comments (0)

CNC Screw Machine

Complex part made by 6 axis CNC lathe

Complex part made by 6 axis CNC lathe

Through the years the term “screw machine” and “CNC machine” or “CNC lathe” have been interchangeable. In recent years however the term CNC machining has become much more relevant to the end user. Our small prototype machine shop has even gone as far as to use 6 axis CNC turning centers made by Mori Seiki, the NL-2500 is our flagship multi-tool lathe. These new CNC lathes can not only turn in two chuck’s, but they can mill and drill from all sides as well!  If you look at the picture on the left you will see how a part could be made from solid at one time. This is a tremendous cost savings and time savings for the customer.  What typically took 3-4 weeks and 3 or 4 operations is now done in two weeks and in one operation. So when someone calls us and asks if we are a screw machining shop we always repond with a firmative and ask to see the part they want made.  Keep in mind the terms CNC machine shop, CNC machining, and 6 axis machining can all be interchangeable these days.  It is far better to descibe the part you would like completed rather than ask what kind of equipment the supplier has.

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16.Dec.09 6 Axis Turning & Milling, Uncategorized, cnc manufacturing Comments (0)

Military JLTV Program is moving forward

JLTV-GDYNAMUS Dept of Defense has issued continuing contracts for the JLTV, Joint Light Tactical Vehicle. A program to develop a new family of light tactical vehicles for Army, Marine Corps and special operations forces is moving ahead at full steam, almost halfway through its technology development phase.

The joint light tactical vehicle is an Army, Marine Corps and U.S. Special Operations Command program to replace the Humvee with a family of higher-performing, more survivable vehicles able to carry greater payloads, said Kevin Fahey, Army program executive officer for combat support and combat service support during a recent interview. The goal, he explained, is to fill a critical capabilities gap while developing a family of vehicles capable of performing multiple missions and sharing common components.

The Army, lead agent for the program, announced just over a year ago that it had awarded three contracts valued at about 6 million for the program’s 27-month technology development phase. The three contractors are BAE Systems Land and Armaments, Ground Systems Division; General Tactical Vehicles, a joint venture between General Dynamics Land Systems and AM General and Lockheed Martin Systems Integration.

Metalmite Corporation has been a key prototype machine shop for many of these components. Although we are not at liberty to discuss any specifics, let us say that the addition 5 Axis Machining has really helped to speed up deliveries. As a Prime Contractor for the Department of Defense and as a sub for larger Prime’s, Metalmite has postioned themselves to be a critical player in the CNC machine shop service area. In general the turnaround required would not be possible without CNC machining. Stay tuned for the new, faster, lighter, and more precise military vehicles to come!

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24.Nov.09 5-Axis Machining, Uncategorized, cnc manufacturing Comments (0)

Metalmite Supports Ford in the Electric Race

FORDandEdison

Ford and Edison

Photo of Thomas Edison and Henry Ford courtesy of Ford Motor Company

Metalmite Corporation has been a supporter of electric vehicle’s and of Hybrid Technology for years. Michael Gendich was one of the first owners of a Segway personal transporter, and Metalmite was one of the first machine shops to help make an electronic assist for a hybrid vehicle. CNC Machining has been a major player in the new technological advances made by Ford Motor Company and others recently. Metalmite has been approached by and helped several companies, such as Aptera Motors, Tesla Motors, and even FEV in the development of alternative energy vehicles as well.
The Vice President of Metalmite, Tom Gendich, was recently quoted as saying, “My grandfather retired from Ford Motor Company 30 years ago, so we have watched them closely in their fight to survive and find this new market. I feel they are very close to another breakthrough and I hope we can be there to help them with that!”

Greenmonk.net recently spoke with Greg Frenette, the manager of Ford’s Electric Vehicle program and he filled us in on just how long Ford has been working on electric vehicles and vehicle-to-grid technologies. Although not as long as may be indicated in the photo above, Ford’s Advanced Engineering Research group have been working on concepts with respect to plug-in hybrids since 2005.

Ford’s initial utility partners in their plug-in hybrid program were Southern California Edison but they soon expanded the program to include the Electric Power Research Institute (EPRI) as well as a grouping of 10 utilities and research organizations across North America.

This quarter Ford will complete the build-out and deployment to the partner organizations of their fleet of 20 plug-in hybrid Escape’s. These vehicles are demo’ing real world vehicle-to-grid interconnectivity. According to Greg they have a prototype communication control system on the vehicle which works with a Smart Meter, through the use of wireless Zigbee technology, to give the vehicle owner control and direction in how they access the charging point.

Ford appears to be on the right track with this project. Metalmite is excited to monitor their progress and will certianly jump in at any point if asked. Yet another way to deliver World Class Quality, Service, and Delivery at the Right Price!

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12.Oct.09 Uncategorized, cnc manufacturing Comments (0)

Metalmite’s Job Tracker Software

JOBTRACKER 005

Machine Shop Job Tracker Software

Metalmite Corporation is continually seeking to use the latest technology. It is important to be on the cutting edge of technology and process improvement. While making a substantial investment in the CNC machine and Wire EDM capabilities, Metalmite Corporation struggled to manage its front office business with “off-the-shelf” software packages. These applications were used to write up jobs, track work flow, and invoice customers. Metalmite also had to archive documents, track quotes, and generate shipping documentation. In some cases, there were three to five different packages where information was stored. A few years ago the senior management Metalmite decided it was time to design, build and incorporate a ground-up software that would integrate all of these needs. After a few considerations, Software Designer and IT Consultant Matthew Cotterman was brought in to organize and complete the project. As major ERP (Enterprise Resource Planning) and SCM (Supply Chain Management) software platforms were examined, the team gleaned from what they liked and removed what seemed cumbersome and unproductive. Enterprise Resource Planning (ERP) is a term usually used in conjunction with ERP software or an ERP system which is intended to manage all the information and functions of a business or company from shared data stores. An ERP system typically has modular hardware and software units and “services” that communicate on a local area network.

As a CNC Machine Shop that knows that “time is money” the software for first and foremost to be fast and efficient. Matthew Cotterman worked feverishly for months to take out unnecessary steps and draw the databases together seamlessly. This resulted in a simple program that is accessed through a web browser on any PC in the shop that can search by any aspect of a job- customer, part number, material, buyers name, or even dates run or quantity ordered. When the matching jobs show on the screen one click allows the user to see all documentation involved with this job. These documents can then be printed, e-mailed, or simply reviewed at that moment. The new software also allowed us to streamline quoting and analyze profitability.

“The goal is to listen to the client,” said Matthew. “They know how to run their business. I have to understand how the client does business and mold the software around that. It must be quick and efficient. The software should do as many of the mundane as well as complicated tasks as possible. Above all, the system should reduce the amount of time and effort required to run the business. That way, the software pays for itself.”

Metalmite Office Manager Tina noted, “Our customer’s have been so impressed with our system that we often get calls asking us to look up old information or drawings and e-mail it to them, when we ask why they say it is because their system is too difficult to work with and take too long to respond!” As Metalmite works hard to stay current with high speed machining, Wire EDM technology, and 5 Axis Machining, they find it only logical that their software be just as cutting edge.

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12.Oct.09 5-Axis Machining, CNC Machine Shop Software, General News, Uncategorized, cnc manufacturing Comment (1)

Saving Time and Money for our Customers

LarryBinkowskiphotoMetalmite has worked very hard to save time and money for their customers over the years. Everything from adding 5 axis machining to CNC screw machining centers that have decreased our leadtime by half.  On this job in the picture we have manufactured these aluminum plates for over 10 years. The original setup was on 3 seperate CNC Machining centers with 3 serperate operator’s. After a few years of having the job repeat, we were able to maximize our CNC Manufacturing procedure’s. We currently use one CNC Machining center and have 3 separate clamp systems that hold the the part through the 3 separate operations. As a one stop machine shop we work hard to save time and money for our customers. We have used several methods learned from our high speed milling techniques that have further increased our efficiency as well. The part has decreased in cost by 50% to our customer and they are thrilled with the results during these trying times.  Metalmite works hard to offer World Class Quality, Service, and Delivery at the RIGHT Price!

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28.Sep.09 5-Axis Machining, 6 Axis Turning & Milling, High-Speed Milling, Uncategorized, cnc manufacturing Comments (0)

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